Analysis of Occupational Health and Safety Risks in the Palm Oil Processing Industry Using the HIRARC Method
DOI:
https://doi.org/10.56882/jisem.v4i1.45Keywords:
HIRARC, Health and Safety, Palm Oil, RiskAbstract
The palm oil production industry is characterized by physically demanding tasks, high-temperature processes, and suboptimal working conditions, all of which contribute to a high risk of workplace accidents and health issues. At PT XX, 80% of reported work accidents are attributed to unsafe actions by workers, highlighting the need for a structured occupational health and safety management system. This study aims to identify hazards, assess occupational risks, and recommend appropriate control measures using the HIRARC (Hazard Identification, Risk Assessment, and Risk Control) method. Data were collected through field observations, interviews with 18 workers and 5 safety experts, and documentation across three key workstations: the loading ramp, sterilizer, and classification stations. The analysis identified a total of 15 work activities, with 3 classified as high-risk, 4 as medium-risk, and 8 as low-risk. High-risk activities were primarily related to exposure to high temperatures and confined workspaces. Control measures focused on engineering solutions, administrative controls, and the consistent use of Personal Protective Equipment (PPE). The application of the HIRARC method proved effective in systematically identifying and assessing risks, as well as in formulating targeted control strategies to reduce unsafe conditions and improve overall workplace safety performance. The study concludes that implementing the HIRARC framework significantly contributes to enhancing occupational health and safety in palm oil production environments.
References
Q. Hwang, M. Yao, S. Li, F. Wang, Z. Li, and T. Liu, “Research on occupational health and safety management in the context of big data,” Front. Public Heal., vol. 12, no. December, 2024, doi: 10.3389/fpubh.2024.1514996.
Nandang Gunawan Tunggal Waras, Dudi Adi Firmansyah, and Budi Yasri, “Analisis Keselamatan dan Kesehatan Kerja di Akademi Metrologi dan Instrumentasi,” INSOLOGI J. Sains dan Teknol., vol. 2, no. 6, pp. 1215–1223, 2023, doi: 10.55123/insologi.v2i6.3191.
OHSAS, “OHSAS 18001:2007 - Occupational health and safety management systems – Requirements - ICS 03.100.01: 13.100,” Occup. Heal. Saf. Assess. Ser., p. 34, 2015.
Kementrian Tenaga Kerja, UNDANG-UNDANG NOMOR 1 TAHUN 1970 TENTANG KESELAMATAN KERDJA. Kemnaker.go.id, 1970, p. 15.
R. Khairunnisa and Susilawati, “LITERATURE REVIEW: ANALISIS PENERAPAN K3 DI PABRIK PERKEBUNAN KELAPA SAWIT,” ZAHRA J. Heal. Med. Res., vol. VIII, no. I, pp. 1–19, 2023.
M. Jundullah, M. Gani, A. Ahistasari, S. Hahury, and D. Akram, “Feasibility Analysis Of Implementation In Palm Oil Processing Factories Using The House Of Method Risk,” J. Ind. Syst. Eng. Manag., vol. 3, no. 1, pp. 16–22, 2024, doi: 10.56882/jisem.v3i1.29.
Nur Elviyani Sinaga, Tri Rahma Sintia, Rizka Aulia, and Sri Hajijah Purba, “Analisis Penerapan K3 di Pabrik Perkebunan Sawit,” J. Anestesi, vol. 2, no. 3, pp. 132–145, 2024, doi: 10.59680/anestesi.v2i3.1203.
S. K. Saptaputra, A. Fikriani, and P. E. M. Erawan, “Unsafe Acts Among Indonesian Industrial Workers: A Descriptive Study,” Divers. Dis. Prev. Res. Integr., vol. 3, no. 1, pp. 11–19, 2022, doi: 10.24252/diversity.v3i1.28836.
E. Yusfita, “Faktor-Faktor Yang Berhubungan Dengan Unsafe Action Pada Pekerja Bagian Produksi PT Batanghari Barisan Tahun 2021,” J. Ekon. Dan Bisnis, vol. 3, no. 1, pp. 96–104, 2023, doi: 10.47233/jebs.v3i1.551.
S. Aderilla, W. Noeroel, G. N. Yee, and E. Dwiyanti, “Effect of Personality, Individual Characteristics, and Safety Management on Safety Performance at PT PAL Indonesia,” Indones. J. Occup. Saf. Heal., vol. 13, no. 3, pp. 287–294, 2024, doi: 10.20473/ijosh.v13i3.2024.287-294.
A. S. Basri, Yuliati, and A. Sani, “ANALISIS FAKTOR YANG BERHUBUNGAN DENGAN UNSAFE ACTION PEKERJA PT. NUSA KONSTRUKSI ENJINIRING PROYEK LARONA DI LUWU TIMUR,” Wind. Public Heal. J., vol. 5, no. 5, pp. 774–785, 2024.
Z. C. Tan, C. E. Tan, and Y. O. Choong, “Occupational Safety & Health Management and Corporate Sustainability: The Mediating Role of Affective Commitment,” Saf. Health Work, vol. 14, no. 4, pp. 415–424, 2023, doi: 10.1016/j.shaw.2023.10.006.
D. Rofiani, Y. Arbi, and S. Y. Lisha, “ANALISIS POTENSI RISIKO K3 DENGAN METODE HIRARC (Hazard Identification, Risk Assesment and Risk Control) DI LABORATORIUM MIKROBIOLOGIFAKULTAS KEDOKTERAN UNAND,” Jukung (Jurnal Tek. Lingkungan), vol. 9, no. 2, pp. 69–82, 2023, doi: 10.20527/jukung.v9i2.17575.
A. Giovanni, L. D. Fathimahhayati, and T. A. Pawitra, “Risk Analysis of Occupational Health and Safety Using Hazard Identification, Risk Assessment and Risk Control (HIRARC) Method (Case Study in PT Barokah Galangan Perkasa),” IJIEM - Indones. J. Ind. Eng. Manag., vol. 4, no. 2, p. 198, 2023, doi: 10.22441/ijiem.v4i2.20398.
B. Aninditya, D. Dinariana, and F. Suryani, “Implementation of the Hazard Identification, Risk Assessment and Risk Control (HIRARC) Method on Erection Girder Work of South Japek II Toll Road Construction Project Package 3,” Interdiciplinary J. Hummanity, vol. 2, no. 9, pp. 824–835, 2023, doi: 10.58631/injurity.v2i9.127.
et al., “Safety and Risk Evaluation using HIRARC Model at Palm Oil Mill,” Int. J. Innov. Technol. Explor. Eng., vol. 8, no. 11, pp. 790–796, 2019, doi: 10.35940/ijitee.k1467.0981119.
N. I. Nurul Ilmi, V. A. J. Semnasti, and M. C. P. I. Semnasti, “Penggunaan Metode HIRARC dan Diagram Fishbone dalam Analisis Risiko K3 pada Industri Baja Karbon,” Waluyo Jatmiko Proceeding, vol. 16, no. 1, pp. 431–440, 2023, doi: 10.33005/wj.v16i1.65.
E. N. Amalia et al., “Identification of Occupational Safety and Health Hazards at Paint and Welding Workshop using the HIRARC Method,” J. Saf. Educ., vol. 2, no. 1, pp. 28–42, 2024, doi: 10.15294/jse.v2i1.78918.
D. H. Wibowo, N. Pangastuti, and S. Parningotan, “Analisis Risiko K3 Dengan Menggunakan Metode Hazard Identification , Risk Assessment and Risk Control ( HIRARC ) Pada Gedung HDI Hive Menteng,” vol. 2, no. 4, 2024.
C. Alveriuse, Z. A. Kadir, and N. A. Malambut, “Hazard Identification, Risk Assessment and Risk Control (Hirarc) for Lifting Operation at Condominium Construction in Sabah,” Prog. Eng. Appl. Technol., vol. 4, no. 1, pp. 107–120, 2023, [Online]. Available: https://doi.org/10.30880/peat.2023.04.01.011.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Journal of Industrial System Engineering and Management

This work is licensed under a Creative Commons Attribution 4.0 International License.